Button Type Load Cell Manufacturers in Chennai| Button Type Load Cell Manufacturers in Chennai
Sharp Electronics is a prominent Button Type Load Cell Manufacturers in Chennai and Button Type Load Cell Suppliers in Chennai. As an ISO certified ISO 9001:2015 Company we are expert in the production of high performance, precision machined Button Type Load Cells in Chennai which are manufactured to support the requirements of the broadest number of industrial and scientific applications. With a wide range of force measurement products, our products are highly accurate and won dependable results making our products of choice in the weighing and measurement industry.
As committed Button Type Load Cell Dealers in Chennai, Button Type Load Cell Traders in Chennai, and Button Type Load Cell Distributors in Chennai, we give end to end services including product selection, to quality after sales service. We do not stop at the point of delivery and we also remain in touch with our clients so that we can maintain long term satisfaction. Having the largest exporter of Button Type Load Cell in Chennai, we have available all types of Load cell, readymade, and made to customize according to need of application.
Understanding Button Type Load Cells
Button-type load cells are low-profile transducers used to measure compression forces in tight spaces. They are suited for applications where space is not available, e.g., robotics, medical equipment, and industrial control. They come with a strain gauge-based structure, which translates mechanical force into an electrical output that can be measured. We utilize our proficiency as Button Type Load Cell Manufacturers in Chennai to manufacture load cells in accordance with high-quality specifications to deliver consistent performance in a wide range of industries.
Working Process of Button-Type Load Cells
Button-type load cells are small compression load cells used for force measurement in cramped or space-limited situations. Identified by their cylindrical "button" shape and small size, these load cells are extensively employed in industrial, medical, and testing fields where there is a need for accurate compression force measurement.
Button-type load cells work on the principle of strain gauge technology, where mechanical force is translated to an electrical signal.
Step-by-Step Working Principle:
- Force Application: On application of a compressive force on the top of the button-shaped surface, the internal structure of the load cell is slightly deformed in proportion to the applied force.
- Strain Gauge Response: Strain gauges, accurately bonded to the strategic points of the internal structure, deform with the load cell. This deformation results in stretching or compressing of the gauges.
- Change in Resistance: The strain gauges undergo a change of electrical resistance due to its deformity; namely, they increase in electrical resistance in a state of stretching, and reduce in a state of compression.
- Wheatstone bridge Diagram: This set of gauges is connected in a Wheatstone bridge set up which is very sensitive in detecting the smallest variation in resistance.
- Signals are produced: The change in resistance also unbalances the bridge circuit, which produces a small electrical signal (voltage or current), which directly scales to the applied compressive force.
- Signal Amplification: Then this signal is amplified and filtered through a signal conditioning system to remove noise and compensate against environmental effects, such as changes in temperature.
- Calibration: Calibration of the load cell uses known measured loads to measure their electrical output and induce a linear relationship between force and output signal.
- Measurement and Output: The ultimate conditioned signal is shown on a digital readout or utilized as an input for control systems, providing accurate, real-time force or weight measurement.
Technical Specifications
| Specification | Details |
|---|---|
| Type | Button Type Load Cell |
| Applications | Compression Force Measurement |
| Capacity Range | 1 kg to 50 kg (standard), custom options available |
| Accuracy | Up to 0.03% of full scale |
| Output | 2 mV/V to 3 mV/V |
| Excitation | 5V to 15V |
| Temperature Range | -10°C to +40°C (standard) |
| Material | Stainless Steel |
| Protection | IP67 |
Features of Button Type Load Cells
Our button type load cells are designed with cutting-edge technology features to provide better performance. As Button Type Load Cell Suppliers in Chennai, we emphasize the following features:
- Compact Design: Low profile and small footprint allow for easy incorporation into space or size-limited systems without degrading performance.
- Flexibility: Can be used in a large variety of applications, from light-duty to heavy-duty measurement of compression force.
- Simple Installation: Simple mounting solutions support easy and swift installation, minimizing downtime.
- High Accuracy: Precision-engineered design ensures high accuracy, with measurements up to 0.03% or $\pm$0.001% full scale accuracy.
- Reliability: Our load cells are made using high-quality stainless steel and as such, they endure tough conditions, vibration, and extended use.
- Low Profile: Their low profile makes them excellent for use in cases where vertical space is a design constraint (as in the medical and robotics sectors).
Uses of Button Type Load Cells
Being Button Type Load Cell Exporters in Chennai, we provide these products to markets worldwide, with applications including:
- Medical Equipment: Employed in surgical tools, prosthetics, and rehabilitative equipment for accurate force measurement to secure patient safety and accuracy.
- Robotics: Helps to provide pressure response on robot grippers and robotic arms, and allows valid positional control of an automated machine.
- Industrial Automation: Monitors and controls the forces in manufacturing processes, packaging, and assembly lines to be more efficient.
- Aerospace: Helps in testing and quality assurance during the production of aircraft parts, where high precision is required with low space.
- Automotive: Tests forces in seat belts, airbag systems, and other vehicle testing applications.
- Research and Development: Offers accurate force measurement in laboratory environments for scientific research and material testing.
Why Choose Sharp Electronics?
Sharp Electronics is a high-quality Button Type Load Cell Manufacturers in Chennai and Button Type Load Cell Suppliers in Chennai. Our button type load cells have been designed to meet broad performance requirements and are used in medical device as well as industrial automation markets. Our products are easily accessible across the country and globally via an effective supply chain and market export, so we are a leading brand in load cell technology.
Being Button Type Load Cell Traders, Distributors, and Dealers in Chennai, we are dedicated to providing accurate, long lasting reliable solutions on a case basis. Our button type load cells are accurate and truly stable whether used in medical, robotic or industrial applications. Get in touch with us now and perceive our state-of-the-art products to help improve your capability of force measurement with trusted products of high quality.
